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Pictures of my front end rebuild.
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TOPIC: Pictures of my front end rebuild.
#835489
Bigrigme (User)
Chris
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Re:Pictures of my front end rebuild. 3 Years, 3 Months ago  
Frosty wrote:
Just removed the front end tonight. As I was about to remove the stem nut, I realized it was less than finger tight. Spun right off without any resistance. I know it should have a final torque of around 13 ft/lbs. Did I just catch/prevent a future catastrophe?

Spun right off


Parts add up fast


Guess I'm doing it right


Thanks Chris for the endless chat tonight! Appreciated your input!!!


You're quite welcome!
 
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2004 Roadstar Silverado

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#835492
JEastonjr (User)
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Re:Pictures of my front end rebuild. 3 Years, 3 Months ago  
The brake lines should be done too. service manual says every 4 years. yours have a date on them of 08/03
 
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#835496
Bigrigme (User)
Chris
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Re:Pictures of my front end rebuild. 3 Years, 3 Months ago  
JEastonjr wrote:
The brake lines should be done too. service manual says every 4 years. yours have a date on them of 08/03


Good eye. I hadn't put any thought into that.
 
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#835541
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Re:Pictures of my front end rebuild. 3 Years, 3 Months ago  
Kai. It looks like you set this thread in the "Spotlight" section at the top of this forum category Tech Corner - Body-Frame. Correct? Seems like it would be better in the Tech Articles. I'm curious about how those Tech Articles are maintained. I don't see any articles newer than about 2010. Can you modify those, or create new ones?

Kaidallac wrote:
Blackroadie wrote:
Chefturner wrote:
Only a mod can do that, however copy and paste the link to the thread and send it to Kai. He will get it added for you.

I can make it happen a little faster. $$$$


Go for it BR!!! Kai

Chris, its done. BTW good write up. Its under Tech corner: Body/frame
 
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#835543
SKWEARpeg (User)
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Re:Pictures of my front end rebuild. 3 Years, 3 Months ago  
Bigrigme wrote:
Frosty wrote:
Just removed the front end tonight. As I was about to remove the stem nut, I realized it was less than finger tight. Spun right off without any resistance. I know it should have a final torque of around 13 ft/lbs. Did I just catch/prevent a future catastrophe?

Spun right off


Parts add up fast


Guess I'm doing it right


Thanks Chris for the endless chat tonight! Appreciated your input!!!


You're quite welcome!



Maybe this has been mentioned, but the top pic of the stem nut, should actually be four seperate pieces, instead of just two. The lower nut does the tensioning, and when it gets right, the rubber washer goes on(supposed to replace that when you do this), then the upper nut threads down finger tight, and just enough more, so the legs on the funky washer, can drop into both nuts. remember to keep the spurs on the nuts pointing at each other, the way the pic shows when reassembling, also.
 
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#835550
Frosty (User)
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Re:Pictures of my front end rebuild. 3 Years, 3 Months ago  
SKWEARpeg wrote:
Maybe this has been mentioned, but the top pic of the stem nut, should actually be four seperate pieces, instead of just two. The lower nut does the tensioning, and when it gets right, the rubber washer goes on(supposed to replace that when you do this), then the upper nut threads down finger tight, and just enough more, so the legs on the funky washer, can drop into both nuts. remember to keep the spurs on the nuts pointing at each other, the way the pic shows when reassembling, also.

You are correct. Probably the wrong pic to post. Still, I was shocked that they both spun off together without any resistance.
 
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2004 Road Star Midnight
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#835555
Frosty (User)
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Re:Pictures of my front end rebuild. 3 Years, 3 Months ago  
Frosty wrote:
SKWEARpeg wrote:
Maybe this has been mentioned, but the top pic of the stem nut, should actually be four seperate pieces, instead of just two. The lower nut does the tensioning, and when it gets right, the rubber washer goes on(supposed to replace that when you do this), then the upper nut threads down finger tight, and just enough more, so the legs on the funky washer, can drop into both nuts. remember to keep the spurs on the nuts pointing at each other, the way the pic shows when reassembling, also.

You are correct. Probably the wrong pic to post. Still, I was shocked that they both spun off together without any resistance.


Here are the 4 parts (minus the dust cap).

 
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2004 Road Star Midnight
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#835567
SKWEARpeg (User)
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Re:Pictures of my front end rebuild. 3 Years, 3 Months ago  
Frosty wrote:
SKWEARpeg wrote:
Maybe this has been mentioned, but the top pic of the stem nut, should actually be four seperate pieces, instead of just two. The lower nut does the tensioning, and when it gets right, the rubber washer goes on(supposed to replace that when you do this), then the upper nut threads down finger tight, and just enough more, so the legs on the funky washer, can drop into both nuts. remember to keep the spurs on the nuts pointing at each other, the way the pic shows when reassembling, also.

You are correct. Probably the wrong pic to post. Still, I was shocked that they both spun off together without any resistance.


Same here. I was surprised they stayed together long enough for a pic.
 
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#835573
Frosty (User)
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Re:Pictures of my front end rebuild. 3 Years, 3 Months ago  
SKWEARpeg wrote:
Frosty wrote:
SKWEARpeg wrote:
Maybe this has been mentioned, but the top pic of the stem nut, should actually be four seperate pieces, instead of just two. The lower nut does the tensioning, and when it gets right, the rubber washer goes on(supposed to replace that when you do this), then the upper nut threads down finger tight, and just enough more, so the legs on the funky washer, can drop into both nuts. remember to keep the spurs on the nuts pointing at each other, the way the pic shows when reassembling, also.

You are correct. Probably the wrong pic to post. Still, I was shocked that they both spun off together without any resistance.


Same here. I was surprised they stayed together long enough for a pic.


I thought it was one solid piece at first. Took more pressure to pull them apart than it did removing them from the neck stem.
 
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2004 Road Star Midnight
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#844380
MJScore (User)
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Re:Pictures of my front end rebuild. 3 Years, 2 Months ago  
Bigrigme wrote:
When I did my forks I didn't take pictures because I couldn't get them as good as JD's were on his post. http://roadstarclinic.com/component/option,com_fireboard/Itemid,187/func,view/id,830175/catid,49/limit,10/limitstart,0/ This post covers just about everything you would need to know for the Racetech spring install.. I used this after JD's help and everything came out beautiful!

As far as the fluid goes. I opened the fork tubes up and tipped them over into drain pans (making sure to catch the spring on its way out or pull it out before tipping the fork over). I pumped the fork several times to help drain all the old fluid out. I then poured some cheap atf in there and worked them several more times and dumped and repeated the process a few times to clean out the lower chamber real good. Then we hung them to drip empty while we went and had the lower bearing pressed on. ' width='200' border='0' style='max-width:450px; ' />.

Otherwise, follow the thread I copied as far as measuring the fluid level and reassembly with the spacers. I switched to 10w oil when I did this and used the 120mm fluid depth that JD and I discussed. Also, I ordered the springs that JD linked in that thread from Amazon and they came with an aluminum tube to cut as a spacer.' width='200' border='0' style='max-width:450px; ' /> Worked great! Good luck!!


Do you remember the length you cut the spacers to?
 
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