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TOPIC: AIS Removal Instructions (99-03) Forum Tools Post New Topic Show latest posts Rules

#702711 ROADSTAR2003 (User) Fresh Boarder Posts: 2 Re:AIS Removal Instructions (99-03) 4 Years, 3 Months ago   My AIS elbows broke off in the head when I attmpted to tap them out. does anyone know of a safe way to get the broken part out of the head? there is no way to grab on to them because the are broken without anything hanging out to be able to grab onto.   Logged     The administrator has disabled public write access. #702734 Mr_Shamrock (User) Platinum Boarder Posts: 5329 Re:AIS Removal Instructions (99-03) 4 Years, 3 Months ago   ROADSTAR2003 wrote: My AIS elbows broke off in the head when I attmpted to tap them out. does anyone know of a safe way to get the broken part out of the head? there is no way to grab on to them because the are broken without anything hanging out to be able to grab onto. I haven't broken one yet (thank GOD) but others have drilled them out. I would try finding a bit that was just a little smaller than the hole in the motor and try to drill the plug walls as thin as possible so it can then be bent in and pulled out. Use a little axle grease on the bit to catch the shavings. Good luck and...   Logged     The administrator has disabled public write access. #702735 davej (User) Platinum Boarder Posts: 18167 Re:AIS Removal Instructions (99-03) 4 Years, 3 Months ago   ROADSTAR2003 wrote: My AIS elbows broke off in the head when I attmpted to tap them out. does anyone know of a safe way to get the broken part out of the head? there is no way to grab on to them because the are broken without anything hanging out to be able to grab onto. Start a new thread so this post don't get lost in an old thread. You will get responses from others that had the same issue. Try this link http://roadstarclinic.com/component/option,com_fireboard/Itemid,187/func,view/id,677621/catid,13/   Logged     Last Edit: 2013/10/28 09:46 By davej.   dave   The administrator has disabled public write access. #702758 Stevie (User) Platinum Boarder Posts: 6438 Re:AIS Removal Instructions (99-03) 4 Years, 3 Months ago   ROADSTAR2003 wrote: My AIS elbows broke off in the head when I attmpted to tap them out. does anyone know of a safe way to get the broken part out of the head? there is no way to grab on to them because the are broken without anything hanging out to be able to grab onto. somebody on here recently broke them off they used a bolt that was the right size to thread into the pipe and grabbed the bolt head with vice grips or something and wiggled the pipes out of the head   Logged     The administrator has disabled public write access. #702763 jd750ace (User) Front toward enemy Platinum Boarder Posts: 18763 Re:AIS Removal Instructions (99-03) 4 Years, 3 Months ago   A blind bushing puller might work if you can get a small enough head. Tapping it for a fine thread bolt and putting one in to make a holding point is a decent approach.   Logged       The administrator has disabled public write access. #702771 SKWEARpeg (User) Platinum Boarder Posts: 12885 Re:AIS Removal Instructions (99-03) 4 Years, 3 Months ago   Several have had good luck using a drill bit, that will just catch the inside of whats left of the AIS fitting. The bit will catch, and spin the piece loose. It has a real thin wall, so you don't want to go aver board on the drill bit. It'll snag in the fitting, the same way a drill bit grabs when drilling thin stock.   Logged       The administrator has disabled public write access. #882727 unicorncomputer (User) Junior Boarder Posts: 153 Re:AIS Removal Instructions (99-03) 2 Years, 9 Months ago   If I want to just disable the system to see results. will just looping the yellow and green hoses in diagram while leaving the blue attached achieve this? Thank you, Steve   Logged       The administrator has disabled public write access. #882737 jd750ace (User) Front toward enemy Platinum Boarder Posts: 18763 Re:AIS Removal Instructions (99-03) 2 Years, 9 Months ago   If you disconnect the vacuum line from the valve, they won't open at all. No need to loop the supply lines.   Logged       The administrator has disabled public write access. #883460 unicorncomputer (User) Junior Boarder Posts: 153 Re:AIS Removal Instructions (99-03) 2 Years, 9 Months ago   So that would be the blue hose correct?   Logged       The administrator has disabled public write access. #883519 BikerRon (User) Sour Kraut Platinum Boarder Posts: 4189 Re:AIS Removal Instructions (99-03) 2 Years, 9 Months ago   unicorncomputer wrote: So that would be the blue hose correct? Yessir.   Logged     ' width='450' border='0' style='max-width:450px; ' />   The administrator has disabled public write access.

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