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Build a Tank-Mounted Pet-Carrier or Bag

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Written by Randy Fox   
Sunday, 05 October 2008

Materials Needed

Pet carrier --The one I got was a Maxam Pet Club Italian Stone Design Genuine Leather Pet Carrier from Lupet. Its dimensions are: 17-1/2" long x 9-3/4" tall x 10-1/2" wide. The one you get must allow your pet some space to move around -- ideally to be able to competely turn around within the carrier. See photo below.

 

Road Star, Tank Pet Carrier, Maxam

Polyurethane glue (like Gorilla glue), or construction adhesive (like Liquid Nails).

1/4" plywood or similar --2'x4' (quarter sheet, roughly) for making contour pieces.

Fiberglass materials --I bought two kits:

  • Mat -- 8 square feet per kit.
  • Resin -- quart per kit. I successfully used polyester resin, but epoxy resin would have made the job much easier.
  • Catalyst -- one small vile per kit.
  • Spreader/Squeegie -- supplied with kit.

 

Plywood scrap --to be used as a disposable work surface for fiberglass lay-up, and other general use. Approximately 2' x 4'. Note: This is in addition to the 1/4" plywood listed above.

Thin visqueen (poly/plastic sheet/film, tarp) --about 4' x 6' or larger.

Plastic, kitchen, 'cling' wrap --Only about 15' will be needed.

Masking tape

Padded shelf liner or upholstery material, two rolls of 10'. You'll have some left over, but not a whole roll -- especially if you make a cutting mistake.

Material for strapping the carrier to the tank. Note: I got mine online, from Seattle Fabrics, Inc.:

  • 5 to 7 yards of either #X630, #0015, or #7400 Nylon strapping/webbing, 1" wide, black. I got a sampling of all of them. They all worked fine. The #7400 is the softest, but thickest.
  • Qty: 2, Gutter Hooks, 5/8" wide
  • Qty: 1, Ladder Lock Buckle, 1"
  • Qty: 3, Double Adjustable Side Release Buckle, or Streamline Side Release Buckle (if it allows adjustment at one end), 1"

 

Thread --outdoor, heavy duty, non-rotting thread.

Leash --for holding pet inside carrier. Important for safety. Could be old and/or very short.

3/16" x 2" x 6" (or so) aluminum or steel bar --for fabricating little tabs for tank under-edges, to keep hooks in position.

JB-Weld --(or similar) for gluing the metal tabs to tank under-edges.

Paint (primer), touch-up or rattle-can --for repairing/covering sanded areas under tank.

Caulking, clear --The type for windows and doors.

 

 
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