This is an archived version of the Road Star Clinic. The Road Star Clinic can now be found at www.roadstarclinic.com. Please join us there!

Road Star Forum
Welcome, Guest
Please Login or Register.    Lost Password?
Re:Need Jetting assist
Go to bottom Post Reply Favoured: 0
TOPIC: Re:Need Jetting assist
#1020249
rginsbtx (User)
Junior Boarder
Posts: 126
graphgraph
User Offline Click here to see the profile of this user
Gender: Male Location: San Antonio, Tx
Need Jetting assist 6 Months, 1 Week ago  
'05 Silverado, 24k miles.
PO had replaced plugs prior to my purchasing. Bike sat for 4 years. PO ran BG 44k through it.
Has V&H ProPipe. When I purchased it had no baffle. Bike ran great, except it being VERY loud.
Bike has a lot of decel popping
Got a new baffle and it sounds great! But still have the popping.
Bike also has a K&N in the stock air box.
No other mods that I am aware of.
The fuel pump is still in use. I plan to go pumpless
Removed AIS and still have a lot of decel popping.
From the research and reading that I have done, it sounds like that the bike is running lean.
Pulled the plugs this morning and they are showing rich. A lot of black carbon.

I can not see any obvious cracks on the intake.
Can you see cracks while it is still mounted?

I would like to do the poorman's bak.
I know that after doing that, I will need to re-jet, but with it running rich now, not sure which direction to go.

Any help from the masters of carbs, would be great.

Rg
 
Logged Logged  
 
Last Edit: 2017/08/20 12:48 By rginsbtx. Reason: More info added
 
2005 Road Star Silverado Midnight Star
  The administrator has disabled public write access.
#1020252
jd750ace (User)
Front toward enemy
Platinum Boarder
Posts: 18763
graphgraph
User Offline Click here to see the profile of this user
Gender: Male jd750ace Location: Waxahachie Texas Birthdate: 1969-10-30
Re:Need Jetting assist 6 Months, 1 Week ago  
You need to open up your carb and see what jets you have. Regarding your popping, have you checked torque on your exhaust pipe flanges at the head, or checked them to see if the backing plates are bent? Under torque leaks. Not re checking them after the first few heat cycles after install leaks. Being over torqued causes the gasket to distort and leak.
 
Logged Logged  
 
  The administrator has disabled public write access.
#1022297
rginsbtx (User)
Junior Boarder
Posts: 126
graphgraph
User Offline Click here to see the profile of this user
Gender: Male Location: San Antonio, Tx
Re:Need Jetting assist 5 Months, 1 Week ago  
Here is what I found.

Carb numbers: 5VN1 00 L474

Slide needle, 4th clip, brand? Bottom of needle is blunt
Main jet: AB 142.5
Pilot: FJ 37.5

No obvious cracks in the manifold.

Exhaust flanges are straight.
1 bolt was loose on the rear
1 was slightly loose on the front
Re-torqued to 15 ft lbs

I am going to resurface the intake flanges and replace the or rings.
Will use a sealant upon re-install

Suggestions?

Rg
 
Logged Logged  
 
2005 Road Star Silverado Midnight Star
  The administrator has disabled public write access.
#1022299
Father_Pobasturd (User)
VENI VIDI VICI
Platinum Boarder
Posts: 4980
graphgraph
User Offline Click here to see the profile of this user
Gender: Male Location: Buckeye, Arizona Birthdate: 1961-09-11
Re:Need Jetting assist 5 Months, 1 Week ago  
Do one thing at a time or you'll never know which thing fixed the problem.


 
Logged Logged  
  The administrator has disabled public write access.
#1022301
rginsbtx (User)
Junior Boarder
Posts: 126
graphgraph
User Offline Click here to see the profile of this user
Gender: Male Location: San Antonio, Tx
Re:Need Jetting assist 5 Months, 1 Week ago  
Also, I have ported the intake
 
Logged Logged  
 
2005 Road Star Silverado Midnight Star
  The administrator has disabled public write access.
#1022302
davej (User)
Platinum Boarder
Posts: 18167
graphgraph
User Offline Click here to see the profile of this user
Gender: Male Location: Toledo Ohio Birthdate: 1957-00-00
Re:Need Jetting assist 5 Months, 1 Week ago  
rginsbtx wrote:
Here is what I found.

Carb numbers: 5VN1 00 L474

Slide needle, 4th clip, brand? Bottom of needle is blunt
Main jet: AB 142.5
Pilot: FJ 37.5

No obvious cracks in the manifold.

Exhaust flanges are straight.
1 bolt was loose on the rear
1 was slightly loose on the front
Re-torqued to 15 ft lbs

I am going to resurface the intake flanges and replace the or rings.
Will use a sealant upon re-install

Suggestions?

Rg


The 142.5 don't sound correct. Are you sure it doesn't say 182.5? If it truly says 142.5 throw it in the garbage can, Throw it in the can even if it say 182.5 and buy a 172.5 Mikuni along with a 37.5 mikuni pilot jet. Don't assume that the 37.5 pilot jet that you have is the same as a Mikuni. Set the PMS at 2 1/2 turns out
Also check the exhaust joint mid way in the pipe. The heat shield on those pipes usually turns a little yellow mid way due to a leak at that joint. That can also cause a decel popping. Porting the manifold won't change the jetting it will only make it run better. If you use a sealant with the intake manifold only use a Hylomar
non hardening fuel resistant type sealant not RTV silicone.
 
Logged Logged  
 
dave
  The administrator has disabled public write access.
#1022303
rginsbtx (User)
Junior Boarder
Posts: 126
graphgraph
User Offline Click here to see the profile of this user
Gender: Male Location: San Antonio, Tx
Re:Need Jetting assist 5 Months, 1 Week ago  
Also, I have ported the intake
 
Logged Logged  
 
2005 Road Star Silverado Midnight Star
  The administrator has disabled public write access.
#1022308
davej (User)
Platinum Boarder
Posts: 18167
graphgraph
User Offline Click here to see the profile of this user
Gender: Male Location: Toledo Ohio Birthdate: 1957-00-00
Re:Need Jetting assist 5 Months, 1 Week ago  
rginsbtx wrote:
Also, I have ported the intake

Thats fine it will run a little better
 
Logged Logged  
 
Last Edit: 2017/09/17 16:03 By davej.
 
dave
  The administrator has disabled public write access.
#1022432
saszeus (User)
Fresh Boarder
Posts: 99
graphgraph
User Offline Click here to see the profile of this user
Gender: Male Location: Richardson, Texas - Dallas Metroplex Birthdate: 1965-11-23
Re:Need Jetting assist 5 Months, 1 Week ago  
rginsbtx
Did you solve this problem with the popping?
My bike just started doing this decal popping about 2 weeks ago, it has been working fine since I bought it over a year ago. It will also stall on occasion when taking off (about once a day), it seems like it has an air bubble in the system that pops when I take off then stalls the engine.
Any information will help.
thanks
steve
 
Logged Logged  
 
  The administrator has disabled public write access.
#1022435
SKWEARpeg (User)
Platinum Boarder
Posts: 12885
graphgraph
User Offline Click here to see the profile of this user
Gender: Male Location: Milton, Florida Birthdate: 1958-00-00
Re:Need Jetting assist 5 Months, 1 Week ago  
saszeus wrote:
rginsbtx
Did you solve this problem with the popping?
My bike just started doing this decal popping about 2 weeks ago, it has been working fine since I bought it over a year ago. It will also stall on occasion when taking off (about once a day), it seems like it has an air bubble in the system that pops when I take off then stalls the engine.
Any information will help.
thanks
steve


Make sure your idle is set to around 900rpms, and it may be you've developed a vacuum leak. Either the Coasting Enricher cover, the intake manifold, or the AIS system if it's still on the bike, are all prime suspects for an air leak.
If you set the idle correctly, and pull the Enricher out a little bit when the bike is warm and your riding and the stumble and popping disappear, then you can be pretty sure it is an air leak.
 
Logged Logged  
 
  The administrator has disabled public write access.
Go to top Post Reply
Powered by FireBoardget the latest posts directly to your desktop
...................................................................... ...................................................................... ...................................................................... ...................................................................... ...................................................................... ...................................................................... ...................................................................... ...................................................................... ...................................................................... -->
New Forum Posts


The Road Star Clinic is a collaborative community of riders who archive and publish user contributed technical data about Yamaha Road Star motorcycles.

Copyright 2003-2007 Road Star Clinic and its respective authors.
<-- -->